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Ball Mills are generally used to grind material 1/4 inch and finer down to the particle size of 20 to 75 microns. To achieve a reasonable efficiency with ball mills they must be operated in a closed system with oversize material continuously being recirculated back into the mill to be reduced.

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Particle size reduction screening and size analysis Schematic representation of the crushing mechanism in a ball mill In wet grinding the surrounding medium is liquid as opposed to dry grinding. Hammer ball and rod mills frequently have screens on their discharge to retain large particles and media while passing fine particles

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The ball mill is a tumbling mill that uses steel balls as the grinding media. The length of the cylindrical shell is usually 1–1.5 times the shell diameter (Figure 8.11).The feed can be dry with less than 3 moisture to minimize ball coating or slurry containing 20–40 water by weight.

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Ball mill shells are often furnished with two manholes. Ball millswith small balls or cylpebscan produce the finest product of all tumbling mills. 80 minus 74 microns is a normal requirement from the concentrators. The CRRK series of wet grinding ball mills are tabulated below. PEBBLE MILLS

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Rubber liners of the integral molded design follow the cast metal design. If using the replaceable lifter bar design in either metal or rubber the number of lifters should be about 3.3 π D in meters (for D in feet divide 3.3 π D by 3.3) with the lifter height above the liners about twice the liner thickness. The use of double wave liners particularly when using 50 mm (2″) or larger balls

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